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 Concrete
Densifier
Concrete Densifiers help seal masonry, concrete, and other Portland cement based
materials into a mass that is solid, rather than porous.
Its penetrating quality provides deep sealing that is effective for the life of
the concrete. This creates a floor surface that will be easy to clean and
maintain. Concrete densifier’s chemical densifying action hardens and
strengthens within the concrete mass, protecting against deterioration. This
densifying action produces a floor that is resistant to traffic. Rather than
eroding, the floor surface actually self polishes.
What is a Densifier and Why is it Important?
With the development of polished concrete there have been a number of new
products introduced to assist contractors with the polishing process. The most
significant development in concrete polishing has been the introduction of
concrete densifiers. There are a large number of concrete densifiers available
on the market today.
There
are three different types of densifiers on the market with regard to the
chemical composition; Sodium silicate, lithium silicate, and potassium silicate
are the different compounds available. The
densifier is applied to the floor to create a denser surface structure and
increase the longevity of the polish on the floor. The primary way in which they
do this is by increasing the abrasion resistance of the floor making the surface
less susceptible to scratching, scuffing, and dusting. Dusting is the process of
the concrete surface deteriorating and creating fine dust particles on the
surface as it wears. This is the most common and most detrimental issue with
polished concrete in that it wears the polished surface away and exposes the
unpolished surface below. The primary purpose for applying a densifier to a
polished concrete surface is to prevent this from occurring.
 So How Do They Work?
All densifiers work in the same way in terms of the chemical reaction that
occurs and the final composition of the surface.
You will notice that all densifiers are a type of silicate compound. This is
because the silicate is what actually changes the surface characteristics of the
concrete, the sodium, lithium, and potassium just acts as a transport agent for
the silicate. The densifier reacts with the free calcium carbonate in the
concrete to create a crystalline structure in the surface pores of the concrete
referred to as calcium silicate. The calcium silicate structure in the pores of
the concrete is what increases the strength of the surface. The byproduct of
this reaction, depending on which type of densifier you use, is sodium
carbonate, lithium carbonate, or potassium carbonate, none of which have any
impact on the surface characteristics of the concrete.
With sodium silicates you apply them by flooding the surface with the densifier
at a rate of approx. 200 sq. ft./gallon and agitating the product with a broom
or low speed scrubbing machine. You then wait,
allowing the densifier to completely react with the surface of the concrete, and
then thoroughly rinse the surface to get the excess product off. Rinsing is
important because leaving the excess sodium carbonate on the surface can lead to
ASR (Alkali Silicate Reaction) which can have a negative impact on the concrete.
If applied and rinsed properly this is not a concern.
Lithium and potassium silicates are applied in a different fashion. They are
sprayed on the surface at a rate of approx. 500 sq. ft./gallon using a low
pressure sprayer and are left on the surface with no rinsing required.
These products are generally quite a bit more expensive on a per gallon basis,
but when applied at the rates suggested by manufacturers they tend to be
comparable in price with the sodium silicates on a price per square foot basis.
 Which is Better?
Lithium and potassium densifiers are substantially easier to apply and it’s no
surprise that most polishing contractors push these types over the sodium
silicates. There is no rinsing or surface
agitation required and therefore it creates far less work for the polishing
contractor. Lithium and potassium densifiers advertise having increased
penetration over the sodium silicates and claim to have a more evenly
distributed surface densification. Some lithium and potassium densifiers only
increase abrasion resistance of a concrete floor by 20-80% depending on the
manufacturer. The penetration of the densifier is irrelevant to some extent as
the polished surface you are attempting to maintain is less than 1/64th of an
inch. While some densifiers penetrate well over 1/64th of an inch, if more than
1/64th of an inch of the surface is lost than it is no longer polished.
Conversely, sodium silicate densifiers vary widely with regard to abrasion
resistance. Most sodium silicate densifiers provide increased abrasion
resistance of 40-80%. When considering a polished concrete floor, the 5-10%
difference in the overall price of the floor is negligible when taking into
account the increased abrasion resistance of the more expensive densifier, which
translates into a substantial increase in longevity of the floor over
alternative products.
Sealers
All polished concrete “sealers” are penetrating.
They penetrate the surface of the concrete and have no topical characteristics.
No other type of surface forming sealer should be used in conjunction with
concrete polishing. The shine from concrete polishing is achieved through a
process similar to polishing granite or slate, which is why the shine can last
decades or more. When a topical sealer is applied to achieve shine, the shine
will only last as long as the sealer. And depending on traffic, that may be
anywhere from 3 months to just a few years.
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Vanguard Concrete Coating
3030 Hillcroft SW
Grand Rapids, Michigan 49548
Phone: 616-742-1540
Fax: 616-742-3793
Ian@vanguardconcretecoating.com
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rights reserved by Vanguard Concrete Coating of Grand Rapids, MI. For residential floors our service area includes the Central, Southwest, & West
Michigan cities of Grand Rapids, Muskegon, Traverse City, Mount Pleasant, Midland, Bay City, Saginaw, Flint, Howell, Jackson, Lansing, Kalamazoo, South
Haven, Holland, Grand Haven and small cites in-between. For industrial &
commercial clients we service a larger area including Detroit & Ann Arbor, Ohio / OH,
Northern Indiana / IN, and Northeastern Illinois / IL cities.
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